ICTQual AB Level 6 International Diploma in Refinery Operations
The ICTQual AB Level 6 International Diploma in Refinery Operations is a comprehensive three-year programme designed to equip learners with advanced knowledge, practical skills, and professional expertise in refinery operations and the broader petroleum industry. Spanning 360 credits, this diploma provides a structured pathway for both freshers entering the sector and experienced professionals seeking to enhance their technical proficiency and career progression.
Learners will explore a wide range of refinery operations, including crude processing, distillation techniques, petrochemical production, catalyst management, and process optimisation. The curriculum combines theoretical learning with practical applications, fostering problem-solving, analytical thinking, and operational decision-making skills crucial for managing modern refinery processes.
This programme delivers significant professional value by preparing learners for key roles in refinery management, process engineering, quality control, and production supervision. With global demand for skilled refinery operators and technical specialists increasing, learners gain an internationally recognised qualification that strengthens their employability and positions them for long-term career advancement.
Key benefits of the programme include developing expertise in process safety, energy efficiency, plant operations, and maintenance strategies, mastering industry-standard operational tools, and understanding regulatory compliance and environmental management in refinery settings. The learner-focused design ensures flexibility, allowing learners to balance practical training, assignments, and project work while gaining hands-on experience.
By completing the ICTQual AB Level 6 International Diploma in Refinery Operations, learners acquire the technical competence, strategic insight, and professional skills needed to excel in the dynamic petroleum refining industry. Graduates are fully prepared to take on operational and managerial roles, contribute to process optimisation, and drive innovation in refinery operations across international markets.
Level 6 International Diploma in Refinery Operations
To enrol in ICTQual AB Level 6 International Diploma in Refinery Operations, learner must meet the following entry requirements:
This qualification, the ICTQual AB Level 6 International Diploma in Refinery Operations, consists of 36 mandatory units.
Year 1 – Foundation in Refinery Operations
- Principles of Chemical Engineering
- Introduction to Petroleum Refining
- Crude Oil Properties and Analysis
- Refinery Process Units Overview
- Distillation Principles and Applications
- Heat and Mass Transfer in Refining
- Introduction to Catalysts and Chemical Reactions
- Process Instrumentation and Control Basics
- Health, Safety, and Environmental Awareness
- Industrial Laboratory Techniques
- Technical Report Writing
- Introduction to Process Simulation Software
Year 2 – Intermediate Refinery Operations
- Advanced Distillation and Separation Techniques
- Hydrocracking and Hydrotreating Processes
- Fluid Catalytic Cracking (FCC) Operations
- Process Control and Automation in Refineries
- Energy Management and Efficiency in Refining
- Reactor Design and Optimisation
- Process Safety Management
- Refinery Production Planning
- Quality Control and Assurance in Refining
- Environmental Management and Sustainability
- Petroleum Product Blending Techniques
- Data Analysis and Technical Communication
Year 3 – Advanced Refinery Operations
- Advanced Process Optimisation and Troubleshooting
- Refinery Project Management
- Catalysts and Reaction Kinetics in Depth
- Advanced Process Simulation and Modelling
- Corrosion and Maintenance in Refineries
- Energy Transition and Cleaner Refining Technologies
- Risk Assessment and Hazard Analysis
- Advanced Laboratory Techniques and Process Testing
- Supply Chain and Logistics in Refining
- Capstone Project in Refinery Operations
- Professional Development and Leadership in Energy
- Strategic Decision-Making in Refinery Management
Learning Outcomes for the ICTQual AB Level 6 International Diploma in Refinery Operations:
Year 1 – Foundation in Refinery Operations
Principles of Chemical Engineering
- Understand fundamental chemical engineering principles applied in refinery processes.
- Analyse material and energy balances in process systems.
- Apply chemical engineering concepts to basic refinery operations.
Introduction to Petroleum Refining
- Comprehend the overall structure and workflow of petroleum refining.
- Identify major refinery units and their functions.
- Explain the stages of crude oil conversion into usable products.
Crude Oil Properties and Analysis
- Examine the physical and chemical properties of crude oil.
- Conduct laboratory tests to characterise crude oil quality.
- Interpret analytical data for process planning and optimisation.
Refinery Process Units Overview
- Identify key refinery process units and their interconnections.
- Understand operational principles for each unit.
- Recognise the role of each unit in overall production efficiency.
Distillation Principles and Applications
- Explain the principles of distillation and separation.
- Apply distillation techniques to crude oil fractionation.
- Analyse the impact of operational parameters on product quality.
Heat and Mass Transfer in Refining
- Understand fundamental heat and mass transfer processes.
- Apply heat exchange and mass transfer principles in refinery operations.
- Solve basic engineering problems related to thermal and material flows.
Introduction to Catalysts and Chemical Reactions
- Understand types and roles of catalysts in refining reactions.
- Analyse chemical reaction mechanisms relevant to refinery processes.
- Apply basic concepts of reaction engineering in operational contexts.
Process Instrumentation and Control Basics
- Identify common instruments and control systems in refineries.
- Understand feedback and control loops for process stability.
- Apply basic control principles to ensure operational safety and efficiency.
Health, Safety, and Environmental Awareness
- Recognise hazards in refinery operations.
- Apply safety regulations, risk mitigation, and emergency procedures.
- Promote environmentally responsible practices in daily operations.
Industrial Laboratory Techniques
- Conduct practical laboratory tests for refinery operations.
- Apply standard operating procedures for sample handling and analysis.
- Interpret laboratory results to support process decisions.
Technical Report Writing
- Develop skills for preparing professional technical reports.
- Communicate operational, analytical, and experimental findings clearly.
- Apply correct scientific structure, formatting, and referencing.
Introduction to Process Simulation Software
- Gain basic proficiency in refinery process simulation tools.
- Model simple processes to predict operational outcomes.
- Use simulation data to support process understanding and decision-making.
Year 2 – Intermediate Refinery Operations
Advanced Distillation and Separation Techniques
- Apply advanced distillation methods for complex separation tasks.
- Analyse operational efficiency and product yield.
- Optimise separation processes using theoretical and practical knowledge.
Hydrocracking and Hydrotreating Processes
- Understand the principles and applications of hydrocracking and hydrotreating.
- Monitor reaction conditions and catalyst performance.
- Evaluate product quality and process efficiency.
Fluid Catalytic Cracking (FCC) Operations
- Analyse FCC unit operation principles and reactions.
- Apply knowledge to optimise conversion rates and product distribution.
- Identify operational challenges and troubleshooting methods.
Process Control and Automation in Refineries
- Implement advanced control strategies in refinery units.
- Use automation systems to enhance process stability and efficiency.
- Analyse process data for continuous improvement.
Energy Management and Efficiency in Refining
- Identify energy consumption patterns in refinery operations.
- Apply strategies to reduce energy waste and improve efficiency.
- Monitor energy usage and implement optimisation techniques.
Reactor Design and Optimisation
- Understand design principles for industrial reactors.
- Analyse reactor performance for various chemical processes.
- Optimise operating conditions for maximum output and safety.
Process Safety Management
- Apply safety management systems in refinery operations.
- Conduct hazard identification, risk assessment, and mitigation.
- Promote a culture of safety and compliance within operational teams.
Refinery Production Planning
- Develop production schedules aligned with operational capacity.
- Analyse demand and optimise resource allocation.
- Apply planning tools to maintain continuous and efficient operations.
Quality Control and Assurance in Refining
- Implement quality assurance standards and inspection procedures.
- Analyse product specifications to ensure compliance.
- Apply corrective actions to maintain consistent product quality.
Environmental Management and Sustainability
- Identify environmental impacts of refinery operations.
- Implement sustainable practices and regulatory compliance.
- Promote environmental stewardship in production processes.
Petroleum Product Blending Techniques
- Understand blending principles for fuels and lubricants.
- Analyse compatibility and quality of blended products.
- Apply operational techniques to achieve desired specifications.
Data Analysis and Technical Communication
- Interpret process and operational data effectively.
- Develop reports, presentations, and documentation for technical audiences.
- Use data-driven insights to improve operational performance.
Year 3 – Advanced Refinery Operations
Advanced Process Optimisation and Troubleshooting
- Apply advanced techniques to optimise refinery processes.
- Identify operational bottlenecks and implement corrective actions.
- Enhance efficiency, safety, and product quality through analysis.
Refinery Project Management
- Plan, execute, and manage refinery projects.
- Allocate resources and manage project risks effectively.
- Evaluate project outcomes and implement best practices.
Catalysts and Reaction Kinetics in Depth
- Analyse catalyst behaviour and reaction kinetics for industrial processes.
- Apply kinetic models to optimise refinery reactions.
- Troubleshoot catalyst-related issues to maintain efficiency.
Advanced Process Simulation and Modelling
- Use advanced simulation tools for process design and optimisation.
- Model complex refinery operations and predict outcomes.
- Apply simulations to decision-making and performance evaluation.
Corrosion and Maintenance in Refineries
- Understand causes and prevention of corrosion in refinery equipment.
- Develop maintenance strategies to prolong equipment life.
- Apply best practices in inspection, repair, and safety compliance.
Energy Transition and Cleaner Refining Technologies
- Evaluate sustainable technologies and cleaner production methods.
- Implement energy-efficient and low-emission practices.
- Analyse the impact of renewable integration on refinery operations.
Risk Assessment and Hazard Analysis
- Conduct comprehensive risk assessments for refinery processes.
- Identify hazards, assess impact, and implement mitigation strategies.
- Develop contingency plans to ensure operational safety.
Advanced Laboratory Techniques and Process Testing
- Perform high-level laboratory analyses to support process optimisation.
- Apply testing results to refine operational parameters.
- Ensure laboratory data informs strategic decision-making.
Supply Chain and Logistics in Refining
- Analyse the supply chain for refinery feedstock and products.
- Optimise logistics, storage, and distribution strategies.
- Integrate operational planning with supply chain efficiency.
Capstone Project in Refinery Operations
- Conduct an in-depth project integrating knowledge from all previous units.
- Solve real-world refinery challenges using analytical and practical skills.
- Present findings and recommendations professionally.
Professional Development and Leadership in Energy
- Develop leadership, management, and communication skills.
- Enhance teamwork, decision-making, and strategic thinking.
- Prepare for senior roles in operational and technical management.
Strategic Decision-Making in Refinery Management
- Apply analytical and strategic tools for refinery decision-making.
- Evaluate operational, financial, and environmental factors.
- Implement strategies for long-term performance and sustainability.
Completing the ICTQual AB Level 6 International Diploma in Refinery Operations equips learners with advanced technical knowledge, practical skills, and strategic insights required for professional growth in the petroleum refining and energy sectors. This programme is designed to support both freshers entering the industry and experienced professionals seeking career advancement.
Career Opportunities
Learners can progress into specialised operational and technical roles, including:
- Refinery Operator – Overseeing day-to-day refinery processes and production efficiency.
- Process Engineer – Analysing, optimising, and troubleshooting refinery operations.
- Quality Control Specialist – Ensuring product standards and compliance with specifications.
- Production Supervisor – Managing production teams and operational workflows.
- Petroleum Analyst – Evaluating process data, efficiency metrics, and operational reports.
Advanced Professional Roles
With in-depth knowledge of refinery operations and process optimisation, learners can take on:
- Project Leadership Roles – Planning and executing refinery projects, coordinating multidisciplinary teams.
- Technical Consultancy – Providing expert advice on operational efficiency, process safety, and refinery management.
- Operational Management – Supervising refinery units, ensuring compliance, productivity, and risk management.
Industry Specialisation and Credentials
The programme prepares learners to enhance their professional standing through:
- Professional Certifications – In process safety, energy management, and refinery technologies.
- Industry Memberships – Boosting credibility and recognition in the petroleum and energy sectors.
- Specialised Training Programmes – Covering advanced refinery operations, automation, and sustainability practices.
Strategic and Leadership Skills
Learners develop key skills required for long-term career growth:
- Analytical and Decision-Making Abilities – Optimising processes, managing risks, and improving operational outcomes.
- Leadership and Teamwork – Leading teams effectively across technical and operational functions.
- Sustainability and Innovation Awareness – Applying cleaner technologies, energy efficiency, and environmentally responsible practices.
Long-Term Career Growth
- Increased employability in global refinery and energy industries.
- Opportunities to progress into senior operational, technical, or management roles.
- Preparedness for continuous professional development, strategic decision-making, and evolving industry challenges.
To deliver the ICTQual AB Level 6 International Diploma in Refinery Operations, centres must meet specific academic, operational, and quality assurance standards. These requirements ensure that learners receive high-quality training, practical experience, and assessment aligned with international best practices.
1. Accreditation and Approval
- Centres must hold valid approval from ICTQual AB to deliver this Level 6 qualification.
- Approval confirms that the centre adheres to rigorous quality assurance standards, including governance, staff competence, and curriculum delivery.
- Centres must maintain records and comply with regular audits and monitoring by ICTQual AB.
2. Academic and Staffing Requirements
- Centres must employ qualified instructors and assessors with expertise in refinery operations, chemical engineering, process engineering, or related fields.
- Staff should have relevant industry experience and professional qualifications.
- Continuous professional development is required to ensure staff remain updated with technical and industry advancements.
3. Learning and Teaching Resources
- Centres must provide access to modern laboratories, process simulation software, and technical learning materials.
- Classrooms or online platforms should support interactive learning, practical exercises, and real-world refinery simulations.
- Learners should have access to technical equipment and industry-standard tools for hands-on training.
4. Assessment and Quality Assurance
- Centres must implement a robust assessment strategy, including assignments, projects, practical tests, and examinations.
- Internal quality assurance processes must ensure fair, reliable, and valid assessments.
- Centres should maintain comprehensive records of learner progress, assessment outcomes, and feedback for auditing and improvement.
5. Health, Safety, and Accessibility
- Centres must provide a safe and accessible learning environment that complies with local health and safety regulations.
- Facilities and online platforms should be inclusive for learners with diverse needs.
- Emergency procedures, risk assessments, and safety policies must be in place and clearly communicated.
6. Administrative and Operational Requirements
- Centres must have efficient learner registration, enrolment, and data management systems.
- Policies must govern complaints, appeals, and academic integrity.
- Centres should ensure timely communication with ICTQual AB regarding enrolments, assessment submissions, and quality monitoring.
7. Technology and Online Delivery
- For blended or online delivery, centres must provide secure digital platforms for learning, assignments, and assessments.
- Staff should be trained to facilitate online learning, monitor learner engagement, and provide technical support.
Route for Candidates with No Experience
This route is ideal for learners who are new to the Refinery Operations and do not have prior work experience. The process is as follows:
- Admission: Learners enrol in the programme at an ICTQual AB Approved Training Centre.Entry requirements, including minimum age, educational background, and language proficiency, must be met.
- Training: Learners complete structured training covering all core and specialised units.The programme includes theoretical lessons, practical exercises, laboratory work, and simulation activities.
- Assessment: Learners undertake assignments, projects, and practical assessments aligned with the programme’s learning outcomes.Assessments evaluate both technical knowledge and applied operational skills.
- Certification: Upon successful completion of all training and assessments, learners are awarded the ICTQual AB Level 6 International Diploma in Refinery Operations.
Route for Experienced and Competent Candidates
For candidates who already have relevant work experience in the Refinery Operations, the following route is available:
- Eligibility: Learners must demonstrate a minimum of 6 years of verified professional experience relevant to the diploma’s learning outcomes.
- Assessment of Competence: Experienced learners may bypass full training and undergo a competency assessment to verify their existing knowledge and skills.
- Evidence Submission: Learners provide documentation of prior work experience, including roles, responsibilities, projects, and achievements aligned with the programme’s learning outcomes.
- Knowledge and Understanding: Centres ensure learners are familiar with all learning outcomes.A skills gap assessment may identify any additional knowledge or training required.
- Certification:Upon verification of competence and experience, learners are awarded the ICTQual AB Level 6 International Diploma in Refinery Operations without completing the full training programme.
This dual-route approach ensures that learners either gain full technical expertise through structured training or demonstrate their existing competence, making the qualification accessible, flexible, and aligned with professional standards in the refinery and petroleum industry.